Within industrial settings such as petroleum plants, nuclear reactor facilities and industrial chemical processing plants, there’s a important element in keeping: Strict and meticulous temperature monitoring within vital facets of their operations. Vigilant temperature monitoring is paramount to the safe and successful functioning of those entities.
The task of monitoring and managing temperatures inside an industrial setting can be of grave importance. This is particularly so in a predicament where faulty temperature readings or failure to properly control temperatures can result in injuries, fatalities and in some cases, catastrophes. Unfortunately, we’ve been made alert to the disastrous results when errors or negligence occurs within situations where temperature monitoring is critical. And the aforementioned industries give us some examples.
The process of refining oil, for example, requires that the many hydrocarbons within crude oil be separated and distilled. This demands that different temperatures be achieved for every hydrocarbon to be “boiled out” of the crude oil separately temperature chamber. In order to effectively perform this function, extremely accurate temperature measuring is essential. This, needless to say, is determined by precision temperature sensors that send readings to reliable temperature indicator equipment on a constant basis.
When temperature monitoring mistakes occur in this industry, it could be deadly. Such was the case in California in 1997 where an explosion and fire occurred at a fat refinery there, killing one and injuring 46. One of the main failures cited throughout the investigation was, “poor design of the control room and temperature monitoring systems.”
Nuclear Power Plants
Among several critical temperature-sensitive aspects inside a nuclear power facility is to help keep the core stable. Temperatures must be continuously monitored, and cooling rods are useful for temperature control. These rods are lowered or raised into the core to decrease its temperature when there is any threat at all that it might overheat. If your reactor should overheat, a meltdown would occur and this will be catastrophic. A thermocouple is just a temperature measuring device, and specially-insulated thermocouples are used to measure reactor temperatures.
We’ve learned from the 1986 Chernobyl case in Russia and the 1979 Three Mile Island case near Harrisburg, Pa., how devastating the consequences can be when mishaps occur within nuclear plants. The significance of responsible temperature monitoring within these types of facilities is completely critical.
Chemical Processing Plants
Chemical plants rely on precise temperature gauging not just in the process of developing chemicals, but additionally throughout their storage. It’s common knowledge that chemicals – some independently and some when mixed with others – are extremely volatile and ignitable given the right circumstances. These types of processing plants operate in some chambers or “units,” which are connected by pipes. In many cases, each different unit is assigned a particular temperature to be able to successfully mix and produce chemical compounds.
In 2002 At the First Chemical Corporation plant in Pascagoula, Miss., an explosion in a chemical distillation tower injured three workers and caused numerous other fires to erupt. Yet again, the key reason cited for the mishap was “plant operators didn’t monitor the tower’s internal temperature,” which had climbed well beyond the maximum allowable limit.
There are numerous more examples of calamities that has been avoided had better temperature monitoring controls been established. Nevertheless the message is clear: Great care and vigilance are needed in the monitoring of systems and controls within industrial settings. Lives have reached stake. And in some cases, such as Chernobyl, generations have reached stake.